Probably the most widespread questions many welders have is about TIG welding fuel. Whether or not welding is your passion or a profession you will have chosen, it’s inevitable so that you can perceive and discover the fitting fuel. Keep in mind that selecting the unsuitable TIG fuel can result in a crack, getting the improper form of beads and pores, and can lead to uneven penetration.

Nevertheless, it is possible for you to to get beautiful and flawless TIG welds once you select the fitting shielding fuel for this explicit job. You will see choices for the TIG welding gasses, and so it rolls right down to your selection in response to your wants.

It isn’t rocket science, even when the TIG welding fuel seems much like a rocket. So, to finish all of the confusion and provide help to get a transparent reply in regards to the TIG welding fuel, right here we are going to discover out all the pieces it is advisable to know. We’ll check out the totally different gases and their purposes.

Which Is The Greatest Fuel For TIG Welding?

Among the best and most used shielding gases for TIG welding contains Helium and Argon, another choice is a combination of each Helium and Argon. Nevertheless, other than this, there are totally different different gases like carbon dioxide, nitrogen, hydrogen, and oxygen are additionally added. The first causes for making such additions are but to be justified as it could actually trigger extreme impairment to the standard of weld when not accurately used.

1. TIG Welding Fuel – Argon

Argon is among the most typical shielding gases chosen by welders. It’s a noble inert fuel that doesn’t work together chemically with the opposite tungsten electrode, welded steel, or filler wire. Since it’s an inert fuel, it usually shouldn’t be reactive with any metals, or it is not going to negatively affect the joint properties of the welded construction.

Argon is way denser than air. That is the rationale why Argon has the flexibility to settle simply over the welded pool and may present safety to the molten steel from the contaminants current within the air. Nevertheless, Argon usually works completely when utilized in a flat welding place as, on this case, gravity turns into useful to maintain Argon as an alternative.

Alternatively, if you’re prepared to create out-of-position welds like overhead, the excessive density of Argon would possibly turn into difficult to cowl. Among the best methods to remove this overhead challenge is through the use of extra to enhance the fuel move price. This would possibly enhance the general expense.

Ionising Argon is easy that turns into useful in arc-starting traits. It ensures sustaining a steady arc even once you wish to use an prolonged arc size. And in addition to, Argon is a kind of gases that enables you catholic cleansing motion, which makes it attainable to weld aluminum utilizing alternating present.

Once you use 100% Argon, it helps to get a 90% success price. More often than not, it is possible for you to to get your job executed. Argon is among the finest selections for shielding gases relating to TIG welding stainless-steel, gentle metal, magnesium, aluminum, and far more. Moreover, this fuel may be very low-cost in comparison with different gases and might be simply obtainable available in the market. So, until the utmost advantages of utilizing different gases like Helium, it’s all the time really useful to decide on an Argon fuel bottle for profitable TIG welding.

2. TIG Welding Fuel – Helium

Helium is one other inert fuel like Argon. Nevertheless, in contrast to Argon, it has a special affect on welding as Helium has properties like increased thermal conductivity. Subsequently, it could actually enhance warmth enter into joints. This will have totally different sorts of results like it could actually enhance welding pace and penetration also can lead to creating beads with improved depth-to-width ratio.

Generally, 100% shielding fuel like Helium is chosen particularly for the automated TIG operation however not for guide welding. Because of the low ionization potential of Helium, it could actually typically turn into difficult to maintain whereas making a protracted arc.

Therefore, it may be tough to manually dab filler wires right into a molten weld pool. The prime purpose is because of its tungsten tip being manner nearer to the liquid puddle. In the case of guide TIG welding, pure Helium shielding fuel is certainly not a fascinating choice.

Moreover, relating to bills, Helium is far more costly in comparison with Argon however is lighter than air. If you wish to present full safety to the weld, particularly in a flat welding place, welders want to make use of fuel move twice the speed of Argon. Nevertheless, once you use Helium, it turns into less complicated to make overhead welding as Helium usually has the property to drift upward.

There might be a number of different the explanation why welders do not likely select pure Helium for guide TIG welding purposes. Nevertheless, it may be used as an additive with Argon which we are going to discuss within the latter part.

3. TIG Welding Fuel – Hydrogen

Hydrogen is usually thought-about a reactive fuel. It will possibly chemically have an effect on sizzling metals. So, hydrogen is mostly used because the additive with Argon fuel when welders require deep penetration and improved welding pace. Nevertheless, you’ll solely be capable to weld nickel alloy and austenitic stainless-steel.

Once you use hydrogen or Argon combination as a shielding fuel for welding gentle metal, aluminum, duplex stainless, martensitic, or alloy metal, it’s going to result in hydrogen cracking and porosity.

In the case of welding the austenitic stainless-steel, welders usually use Argon and hydrogen because it cleans the floor oxides, creates broad and deep penetration, and may stabilize its arc. Alternatively, if you wish to weld tremendous duplex or duplex stainless-steel, it’s higher so that you can use nitrogen somewhat than hydrogen with the Argon combination as its additive.

In some distinctive circumstances, carbon dioxide and oxygen may be added in a minimal amount to get the fascinating properties from the weld. For instance, a really minimal quantity of solely 0.4% oxygen is used with 99.6% Helium to resolve one of many largest issues of stainless-steel. The superactive oxygen helps to regulate the oxygen content material current within the weld pool.

Nevertheless, carbon dioxide and oxygen might be very difficult when utilized in TIG welding until it’s a specialised case, as these are the reactive gases that may destroy and injury tungsten electrodes.

Completely different Fuel Blends of TIG Welding Shielding

  • 95% of Argon +5% of hydrogen: There are occasions when welders make use of 5% hydrogen with most Argon. The reason being that this mixture has the aptitude of stabilizing the arc, enhancing welding pace and penetration together with cleansing the floor oxides. It’s mostly used with nickel alloys and austenitic stainless-steel.
  • Argon + Helium: Argon and Helium are some of the common welding mixtures utilized by welders. Mostly, 25% Argon is combined with 75% Helium.

Once you use much less amount of Helium, it’s going to present improved stability to the arc however lower the penetration. Including extra amount of Helium can enhance the aptitude of welder amperage and allow welding thicker steel in comparison with the machines ranking.

Furthermore, it turns into actually useful in chilly temperatures. For instance, in Alaska, TIG welding pipes with Helium and Argon shielding fuel can turn into useful to eliminate warmth loss within the chilly because of the setting. This combination can be utilized on every kind of metals.

  • 2% nitrogen +98% Argon: That is once more a mix however isn’t used. It’s mostly discovered to weld copper, tremendous duplex, duplex, and austenitic stainless-steel supplies.

Is It Proper To Use Comparable Fuel For Each TIG and MIG Welding?

It’s all the time really useful to not use comparable shielding gases for each the TIG and MIG welding. For many MIG welding functions, it requires a 25% carbon dioxide and 75% Argon combination. Or 100 p.c carbon dioxide can also be used because the shielding fuel. However, aluminum MIG welding is not going to want shielding fuel of pure Argon. So, if you have already got the 100% Argon bottle for aluminum MIG welding, it’s higher in the event you use it for TIG welding.

Being a newcomer to TIG welding, it’s justified that you just would possibly surprise why you aren’t ready to make use of 75/25MG fuel because it incorporates 75% Argon. Allow us to discover out what might be the worst state of affairs once you use 3/Four Argon.

Because it has 25% CO2, once you use 75/25 MG gases for TIG welding, there are probabilities that it’s going to produce a spark and greater sparks. Nevertheless, you could know that it’s totally different from how the TIG welding ought to look. Since carbon dioxide is an energetic fuel however not an inert fuel, it may be the rationale for producing a spark. Therefore, since it’s a good conductor of electrical energy, it breaks the floor rigidity of molten steel and burns tungsten electrodes.

As CO2 is current, it leads to making the arc erratic and contaminating the tungsten electrode. Whereas welding, it’s going to produce fume and spark that shouldn’t be seen. Even within the worst circumstances, it’d lead to burning uncontrollable holes, creating deep cracks, being porous, and would possibly lead to trying horrible. So, to make sure a profitable outcome by TIG welding, it’s all the time really useful to utilize plain Argon fuel, or you should utilize a combination of Helium.

Selecting The Proper TIG Shielding Fuel For Your Objective

After taking a look on the above-mentioned info, it may be guessed that the fundamentals of TIG shielding gases. Nevertheless, even then, it may not be straightforward to decide on the right shielding fuel. Because it relies upon quite a bit on the funds and welding steel, you must be very aware whereas selecting.

There are a number of mixtures which are actually costly, however they’re mandatory for sure sorts of metals. Nevertheless, we all know that you’ll all the time attempt to discover out some methods to be able to use cheap Argon and save a few of your cash.

  • Welded Metallic: Once you make use of pure Argon, it could actually turn into a fantastic selection to finish the job, no matter the kind of steel you select to weld. So, it is possible for you to to make use of it for welding all the pieces from aluminum to gentle metal. Nevertheless, relating to enhancing welding pace, penetration, and several other different variables, there are specific mixtures that you should utilize.
  • Metal: A mix of Argon and Helium or straight Helium might be your best option when it’s about welding carbon metal. Nevertheless, it’s not essential to introduce Helium, and due to this fact, there are various welders who by no means use a mix of Helium and Argon for TIG welding of gentle metal. So, in the event you’re ever going to weld common gentle metal, it’s higher in the event you select to purchase 100% Argon bottles and don’t consider shopping for different TIG shielding gases.
  • Stainless Metal: It’s actually difficult to weld stainless-steel in comparison with gentle metal. The one purpose is that they order a number of sorts and grades of stainless-steel. So, it is advisable to have information of the type of stainless-steel that you just’re engaged on, and it’s a protected selection to stay with both Pure Argon or Argon and Helium mixtures.

You can even select to keep away from including Helium if you find yourself welding skinny stainless-steel. The one purpose is that it could actually actually turn into tough to handle warmth. Since Helium has the tendency to extend warmth enter, it could actually result in the stainless-steel dropping its properties like corrosion resistance, floor discoloration, burn-through, and warping.

Selecting to weld thick stainless-steel utilizing a mix of Argon with 5% hydrogen can have a number of advantages. Since hydrogen has some results like Helium however ensures extra substantial penetration, it may be actually useful. Apart from, relating to welding tremendous duplex and duplex stainless-steel, you should utilize nitrogen somewhat than hydrogen with Argon.

So, the very first thing it is advisable to know is the kind of stainless-steel you’re utilizing too effectively earlier than selecting the right shielding fuel.

  • Unique Metals: When you’re undecided in regards to the unique steel alloy or how one can deal with the welded factor, it’s in all probability your best option to stay to it 100% Argon.
    1. Copper can be utilized because it has heat-dissipating properties and is usually a nice selection to make use of pure Helium-filled fuel and DC TIG welding.
    2. Chromoly: For this, you should utilize DC TIG welding with one hundred percent Argon shielding fuel.
    3. Magnesium: You need to know that it’s hazardous to weld magnesium in comparison with different metals. You need to use AC TIG welding with a combination of Helium and Argon or Argon shielding fuel. Or you should utilize DC TIG welding with one hundred percent Helium shielding fuel.
    4. Nickel alloy: You possibly can select so as to add 5% hydrogen as it could actually assist to keep away from porosity relating to welding Pure nickel. Nevertheless, you too can use a combination of Helium and Argon or pure Argon.
  • Aluminum: In the case of TIG welding of aluminum, there’s a want for utilizing a combination of Helium and Argon or simply Argon. Once you add Helium, it could actually turn into a fantastic selection whereas welding thick aluminum, as warmth dissipates shortly and wishes a sizzling arc.

Nevertheless, you could remember the fact that you shouldn’t use 100% Argon once you select to TIG weld aluminum. The reason being that cathodic cleansing doesn’t happen. And it turns into straightforward to take away aluminum oxide once you use Argon because the shielding fuel.

You can even use 100% Helium for DC TIG weld aluminum. This is among the largest commerce secrets and techniques that just some welders know. DC TIG welding aluminum is certainly not really useful for newbies. As talked about earlier, it’s difficult to regulate the arc. Utilizing 100% Helium can scale back the arc size which makes it much more tough to weld.

Price range:

You can even select disposable fuel tanks if you’re welding on the go otherwise you require a tiny bit of defending fuel. Selecting a refillable tank is certainly a cheap choice in the long term. You possibly can simply purchase a full-sized fuel bottle after which select to refill it from the native fuel seller. It’s far cheaper than shopping for bottles each time. So, it may be a bit of funding however present most use.

You’ll find a spread of sizes of fuel tanks obtainable, and it is possible for you to to shortly study them. The overall rule is you’ll require 40 to 80 CF tanks, whereas demanding welders would require bigger than 125CF.

Tig Welding Shielding Fuel Choice: Desk

Beneath we’ve supplied a desk summarising all the pieces you require for a fast choice. Keep in mind that you should utilize the particular shielding fuel primarily based on the welding steel. Nevertheless, when you’ve got any doubts, Argon might be the most secure selection.


So, with all the main points supplied above in regards to the TIG welding gases, you will have in all probability acquired some information about them. In case you’re on the lookout for a common shielding fuel, welders usually choose hundred p.c Argon. Nevertheless, you’ll be able to modify arc traits and enhance penetration or oxide elimination by selecting so as to add hydrogen, nitrogen, and Helium primarily based on the steel you’re utilizing.

Regardless of what you select to do, it’s strongly instructed to not use carbon dioxide or oxygen within the fuel combination. It can lead to weak, porous, and horrible TIG welds. Even when these gases are used with Argon, they’re principally utilized in a managed welding state of affairs and with a minimal quantity by specialised welders.

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